What is a Nonwoven?

Nonwovens are highly engineered fabrics and papers made from fibres that are bonded together using chemical, mechanical, thermal or solvent processes, rather than being woven or knitted. James Cropper has spent over 40 years developing technical nonwovens for industry, by utilising proprietary processes derived from paper making techniques.

Manufacturing Methods

Nonwovens are a crucial part of modern material science, offering innovative solutions across a wide range of sectors due to their unique production methods and customizable properties. Their significance continues to grow as new applications and technologies emerge.

Wet-laid

A wet-laid nonwoven is a type of fabric produced using a process similar to traditional paper-making. This method involves forming a fibrous web from a slurry of fibres suspended in water, then draining the water and bonding the fibres to create a cohesive fabric or paper product.

Spunbond

Spunbond nonwoven is a type of nonwoven fabric produced through the spunbonding process. This method involves extruding polymers to form continuous filaments, which are then laid down in a web and bonded together.

Meltblown

A meltblown nonwoven is a type of nonwoven fabric made by the meltblowing process, which involves extruding molten polymer fibres through fine nozzles and then rapidly cooling them to form a fine web of microfibers.

Needle Punch

A needlepunch nonwoven is a type of fabric made using the needlepunching process, which mechanically bonds fibers together using barbed needles. This method creates a strong, durable fabric without the need for traditional weaving or knitting.

Benefits of Wet-Laid Nonwovens

Wet-laid nonwovens combine the benefits of traditional paper-making techniques with modern advancements in material science to create versatile, high-performance fabrics suitable for a wide range of applications. Their uniformity, strength, and customizability make them a valuable material in many industries.

Our Nonwovens

Our nonwoven manufacturing, based in the UK, leverages advanced paper-making technology from James Cropper. This expertise allows us to transform synthetic or mineral fibres into high-performance veils and mats, preserving the key characteristics of the fibres in the final product. The wet-forming process offers exceptional flexibility, accommodating a wide range of short-chopped fibres, binders, and fillers. We can produce materials up to 2100 mm (82.7″) wide, with areal weights ranging from 2 g/m² to 3000 g/m². James Cropper Advanced Materials manufactures some of the most advanced nonwovens on the market, thanks to our precise manufacturing methods perfected over 40 years. Our purpose-built machines ensure the production of exceptionally uniform products, making our nonwovens the preferred choice across major Aerospace, Energy, and Automotive platforms.

Manufacturing

James Cropper Advanced Materials products are meticulously specified and optimized for our manufacturing processes. Our UK manufacturing site houses four state-of-the-art production lines, capable of producing millions of square meters of nonwovens annually. Each line is equipped with advanced technology to ensure precision and efficiency in every batch. From fire protection solutions to hydrogen fuel cell materials, we adhere to the highest quality standards, guaranteeing that our customers receive the most uniform and reliable products available on the market. Our commitment to excellence is supported by stringent quality control measures and continuous innovation, ensuring that we consistently meet and exceed industry expectations.

Want to know more?

Contact us today to learn more about our range of nonwovens, or speak to our technical team about our fibres.