Product Portfolio

Carbon GDL Substrate

Optimised properties and performance
We have developed a range of high quality carbon papers (20352F) suitable for use in both stationary and portable fuel cell systems. These materials are designed to meet key GDL criteria and subjected to rigorous testing throughout manufacturing to ensure thickness uniformity and mechanical strength to aid cell assembly. To date our nonwovens have been used extensively within the industry as GDL substrate for proton electrolyte membrane (PEMFC), phosphoric acid (PAFC) and direct methanol (DMFC) fuel cells.
Fibre Type
Carbon
Areal weight
17, 34 and 50 g/m²
Thickness (at 50 KPa / 1.45 lb/in²)
0.165, 0.31 and 0.44 mm
MD Tensile Strength
46, 70 and 90 N/15mm
Properties
Uniform thickness, controlled porosity, electrical conductivity and chemical resistance
Properties

Developing GDL substrate for over 30 years

We have been developing and optimizing carbon nonwovens for use as GDL substrate since 1988, enabling a unique understanding of the material characteristics necessary to achieve a high
performance GDL substrate, including electrical and thermal conductivity to allow current flow, optimum pore structure for mass transport and mechanical integrity.

Key Properties

Uniform Thickness

Aiding consistent construction of the GDL and manufacturing of the fuel cell.

Controlled Porosity

Tailored pore structure to accommodate different types of carbonaceous filler and post treatments, enabling flexibility in GDL design and processing.

Conductivity

High in-plane & through-plane electrical and thermal conductivity. This enables effective electrical conduction and heat transfer between catalyst and current collector plates to improve cell efficiency.

Chemical Resistance

Excellent chemical and corrosion resistance to reactant gases, this increases cell durability and reduces maintenance.

High Surface Area

Enabling optimum control of reactant gas and water movement during operation, helping to maintain effective mass transport and efficient cell performance.

Durability

Excellent durability & strength, as well as controllable & repeatable compressibility. Ideal for accommodating thickness variation in cell stacks during stack assembly, and adapting to thermal expansion during operation.

Even Surface

An even and consistent fibre distribution provides a suitable architecture for application of smooth microporous layer coating.

Processing

Creating a GDL

The process to produce a GDL from our carbon nonwoven is as follows:

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GDL Substrate

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