Reducing Degradation in PEM Electrolysers with Resillion™ Technology

James Cropper Advanced Materials leads the hydrogen industry by addressing critical challenges like durability and efficiency through innovative solutions. Our Resillion™ Technology, a high-performance coating for titanium components such as Bipolar Plates (BPP) and Porous Transport Layers (PTL), exemplifies this commitment.

Reducing Degradation in PEM Electrolysers with Resillion™ Technology

Degradation mechanisms significantly impact the efficiency and lifespan of PEM electrolysers, influencing the Levelized Cost of Hydrogen (LCOH). Our internal studies show that reducing degradation by just 1 μV/h can save 8.6 GWh of electricity over 80,000 operational hours in a 5 MW system, translating to $430,000 in electricity cost savings”¹.

To address this, we’ve developed advanced in-house testing capabilities. Our custom-built facility replicates real-world conditions to assess degradation rates under operational stress, enabling data-driven innovations that surpass industry standards.

“ Degradation, is one of the most critical factors impacting electrolyser performance. At James Cropper, we’ve gone beyond surface-level testing. Our in-depth research into degradation mechanisms allows us to offer solutions that not only meet but exceed industry expectations, empowering our customers to achieve greater efficiency and cost-effectiveness. ”
Dr. Srijita Nundy
Head of Innovation
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Understanding Degradation in PEM Electrolysers

Backed by real-world data and advanced materials science, this case study unveils how RESILLION™ significantly outperforms DOE benchmarks, minimising degradation, extending component life and enabling long-term savings in PEM electrolyser systems.